Mascor Precisions / Infrastructure
Infrastructure
Forging Line
Mascor Precision has established a state-of-the-art forging facility, equipped with cutting-edge technology. Our forging setup features fully automated and single-piece flow production lines, offering unmatched efficiency and flexibility. This adaptability allows us to cater to diverse customer demands and optimize our production processes, ensuring a seamless response to increasing customer needs and upcoming projects.
Our CNC hydraulic forging hammers are at the forefront of innovation, boasting double-acting programmable capabilities and a HO-U structure. These hammers are engineered to deliver technologically advanced products to the automotive sector, with a dual focus on reducing CO2 emissions and achieving precise control over dimensions and forging weight. This commitment to innovation and sustainability underscores our dedication to providing top-tier solutions to the industry.
The Forging line has following machine installed till now
Automatic Sawing machine
- Sawing machine with length accuracy 0.1 mm ( Cpk-2.66 )
- Quality of cutting with no defect guaranteed
- First cut eliminates poor face of bar
- Capable of cutting multiple bar section
- Able to cut hard material –fit for use in cutting premium steel grade con rod
Automatic Inductive Heater
- Full automated process of heating with great reliability
- Automatic coils changer shuttle –one minute set up for new section
- 100% temperature check and billet sorting for temperature guarantee
- Bar feeder system to drive the billet column allows forging until the last billet
- Saving energy during start and stop
- Compact system with electrical cabinet just under the coil
- No descaling system requested –with heating in the proper coils
Automatic Longitudinal reduce roll
- 4 steps of reduction –with 90°rotation in between
- Operation in less than 4 seconds
- Automatic transfer and handling)
- Very reliable process not human skill dependent
- Tooling design with numerical flow simulation
Forging Press - This CNC Hydraulic press from Anyang comes with following features
- CNC Hammer with maximum Blow energy of 50 kJ
- Fine control of the plastic deformation energy allowing flow material under control
- Flow material operation totally numerically defined by blow and by impression
- Excellent accuracy of weight in production
- Excellent geometry alongside the two aligned con rod
- Constant hydraulic working parameter due to oil regulation and cooling
- Possible to forge con rod with fine and height ribs on body (better than forging press)
- Due to good blow energy control excellent material ratio associated with reduce rolling
- Reliability of the machinery given by strictly limited energy
Trimming & Punching
- Combining trimming and punching developed
- Combining will give good accuracy of punching position
- Limiting Number of operation reduce flash relief of the component
- Additional padding available given excellent parallel geometry
- Second additional padding operation available for RSA European standard
Machining Line
Our machining line represents a cutting-edge facility designed to deliver optimal performance and precision. To ensure seamless material flow and adherence to the First-In-First-Out (FIFO) principle, all our product lines are equipped with single-piece flow configurations. This setup not only enhances efficiency but also maintains the integrity of our production processes.
Our commitment to productivity and consistent quality is evident in the incorporation of hydraulic fixtures across all machining operations. These fixtures contribute to improved productivity levels while upholding our stringent quality standards.
To bolster our machining capabilities, our facility is complemented by a well-equipped standard room, a state-of-the-art metallurgical laboratory, and comprehensive design and process facilities. These resources ensure that we have the necessary tools and expertise to meet and exceed the demands of even the most complex projects, underscoring our dedication to precision and excellence.
Fanuc Robodrill VMC machine
Advance ROBODRILL high-speed vertical machining centers which can offer excellent performance and efficiency. These new generation ROBODRILL vertical machining center promises unrivalled quality and precision with a tool change time of 0.7 seconds and a turret capable of handling tools weighing 4 kg. Machines come with rigid design, Intuitive iHMI, dedicated maintenance screen, 70-bar center through coolant pressure & Ultra-fast tool changes with capacity of 21 tools features. Probing & seat sensor installed on machines ensure better process controls to meet high level product quality.
Torqueing machine
Two Station servo motors are designed to automatically torque two bolts in one cycles. This machines has multiple poke yokes to ensure process controls & produces quality product. This machine is equipped with auto identification to certify ok parts. Inspection Safety Curtains and Fencing are provided for to take care of operator Safety.
Bush Press machine
Servo press designed and with 6T pressing capacity. Poka Yoke installed for bush orientation & operator Safety is taken care.
Honing machine
Single pass honing comes with six spindle and six station configuration with easy loading & unloading option. Part can be machined to bore up to dia 50 mm.
Machine is suitable for stock removal of 30-40 mm to meet final product quality requirement.
Single pass honing machine benefits are:
- Reduced labor costs through automated systems
- Lower cost per bore with long tool life
- Predictable, consistent results with better process capability.
- Improved bore quality which eliminates rejects/rework
- Less frequent part inspection with higher production rate
Design Engineering and Product Development
Design Engineering and Product Development are essential pillars of our organization's innovation and growth. Our dedicated team of design engineers is at the forefront of conceptualizing and crafting cutting-edge solutions across various industries. We employ advanced software, state-of-the-art prototyping techniques, and simulation tools to transform ideas into tangible products that meet specific market demands. Our focus goes beyond aesthetics; it extends to ensuring the reliability, cost-efficiency, and sustainability of our offerings. Collaboration is the linchpin of our success, as multidisciplinary teams work in tandem to deliver solutions that not only meet but exceed customer expectations, enriching lives through innovation.